CLIENT BACKGROUND
- The client for this project is a prominent Australian food manufacturer that operates as a subsidiary of a larger corporation with extensive operations across the Asia Pacific region.
- They have a reputation for innovation and sustainability practices, aiming to meet diverse consumer demands effectively.
PROJECT OVERVIEW
For this project, our responsibilities encompassed the generation of a P&ID (Piping and Instrumentation Diagram), creating 3D designs, and fabricating and delivering a complete piggable and jacketed chocolate piping system. The system was designed to replace an inefficient and outdated setup, spanning from tanks to each piece of equipment involved in the chocolate processing, thereby enhancing overall efficiency and functionality.
SOLUTION
As part of this project, our Mechanical Engineers were involved from the outset to assist in developing the full design brief for our client.
With careful consideration to design considerations, our engineers developed a comprehensive P&ID for the entire chocolate processing system, tailored to meet the unique requirements of our customer. Once finalized, this P&ID served as the foundation for creating a detailed 3D model, providing the customer with a real-time visualization of the proposed concept. This interactive approach was invaluable, enabling the customer to pinpoint potential enhancements or operational challenges. By utilizing this process, we ensured that the final solution not only met but also optimized functionality and efficiency according to our customers specifications.
Upon completion of the P&ID the finalized concept was then handed to our specialized site installation teams to commence work on bringing the design to life. To minimize disruption, fabrication commenced outside the production area to ensure that any shutdown period was kept to a minimum. Our fabricators-maintained flexibility throughout the site installation, accommodating additional customer requirements as the project evolved. Upon the commencement of the shutdown window, our team swiftly installed the chocolate system around the existing setup and fabricated additional components as required. The successful first-time system test underscores the quality, dedication and craftmanship demonstrated by our tradesman throughout the entire site installation process.
BENEFITS/OUTCOME
Our Design Engineers and Site Installation teams skillfully managed a complex project by meticulously analyzing our customers’ distinct requirements, crafting a practical and innovative solution, and overcoming implementation challenges as they arose. Our team’s unwavering dedication led to a final product that surpassed the customers’ expectations, demonstrating our commitment to delivering superior quality outcomes. We look forward to future collaborations with our clients, continuing to provide optimal solutions to meet their food production needs.