Client Background

  • Our client for this project is a subsidiary manufacturing facility of a major multinational corporation.  
  • As a newly established manufacturing site, they are aiming to enhance efficiency, boost productivity, streamline processes and reduce overhead costs.

PROJECT OVERVIEW

This project was commissioned with the clear objective of designing a new layout for an existing Cavanna Flow Wrapper line.  The main aim of the design was to maximize space efficiency, enhance workflow and introduce flexibility within the current production facility.  Beyond the design phase, Jarlam also had the opportunity to support our client in consolidating two production facilities, aiming to enhance efficiency, productivity, and overall operational cost-effectiveness.

SOLUTION

As part of the project’s early stages, our Design Engineers collaborated closely with the customer to define constraints and requirements to ensure the new layout aligned with expectations.

Upon establishing all the design considerations, our Design Engineers successfully generated multiple 2D layout options for consideration by the client.  The 2D layout options were then presented to the customer, with the opportunity to visualize the concept in a real time production flow within their existing facility.  This collaborative process empowered the customer to identify potential improvements to enhance and refine end user expectations.  

Upon finalization of the concept, the design was then handed over to our site installation teams to commence the equipment installation and machinery relocation.  Our specialized site installation teams were then able to efficiently and effectively make the concept a reality.  Using our specialized installation equipment and proven practices Jarlam was able to bring the concept to life in an efficient, safe and cost-effective manner.

BENEFITS/OUTCOME 

This project was delivered on time and well within budget.  Through continuous interaction with our client, our Design Engineers were able to provide a layout that optimized efficiency, whilst at the same time allowing flexibility for future growth.  Leveraging the expertise of our site installation teams, the machinery relocation and equipment installation was then executed in a cost effective and efficient manner.